Opel Corsa B 1993–2000 Service and Repair Manual: Starter motor - removal and overhaul refitting

Removal

1. Disconnect the battery earth lead.

1.2 litre models

2. Disconnect the battery positive leads; separate the starter motor lead from the other.

Also disconnect the positive lead from the alternator.

3. Separate the gearshift linkage to improve access. Unbolt and remove the starter motor from above, disconnecting the solenoid command lead.

4. If a new starter motor is being fitted, transfer the electrical lead to it.

1.4, 1.6, 1.8 and 2.0 litre 8-valve models

5. Raise and support the front of the vehicle.

6. Note the electrical connections to the starter solenoid, then disconnect them.

7. Unbolt the starter motor and remove it from below (see illustration).

Starting and charging systems
Starter motor mounting bolts (arrowed) - engine removed for clarity

2.0 litre 16-valve models

8. Remove the starter motor-to-transmission bolts which are accessible from above.

9. Raise and support the front of the vehicle. Remove the inlet manifold bracing strap.

10. Disconnect the main feed and command leads from the starter motor.

11. Remove the remaining starter motor mounting bolts, not forgetting the bracket at the brushgear end of the motor. Remove the motor from below.

Refitting

12. Refitting is the reverse of the removal procedure.

Starter motor - testing and overhaul

If the starter motor is thought to be suspect, it should be removed from the vehicle and taken to an auto-electrician for testing. Most auto-electricians will be able to supply and fit brushes at a reasonable cost. However, check on the cost of repairs before proceeding as it may prove more economical to obtain a new or exchange motor.

    Starting system - testing
    Note: Refer to the precautions given in "Safety first!". 1. If the starter motor fails to operate when the ignition key is turned to the appropriate position, the following possible causes may be ...

    Oil pressure warning light switch/gauge sender - removal and refitting
    Removal 1. The switch/gauge sender is screwed into the cylinder block or oil filter carrier (depending on model). 2. Disconnect the battery negative lead and disconnect the wiring from the switch ...

    See also:

    Opel Corsa Owners Manual. Electronic stability program
    Electronic stability program (ESPPlus) improves driving stability when necessary, regardless of the type of road surface or tyre grip. It also prevents the drive wheels from spinning. As soon a ...


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