Opel Corsa B 1993–2000 Service and Repair Manual: Clutch

Pedal travels to floor - no pressure or very little resistance

  • Broken clutch cable.
  • Incorrect clutch cable adjustment.
  • Broken clutch release bearing or fork.
  • Broken diaphragm spring in clutch pressure plate.

Clutch fails to disengage (unable to select gears)

  • Incorrect clutch cable adjustment.
  • Clutch disc sticking on gearbox input shaft splines.
  • Clutch disc sticking to flywheel or pressure plate.
  • Faulty pressure plate assembly.
  • Clutch release mechanism worn or incorrectly assembled.

Clutch slips (engine speed increases, with no increase in vehicle speed)

  • Incorrect clutch cable adjustment.
  • Clutch disc linings excessively worn.
  • Clutch disc linings contaminated with oil or grease.
  • Faulty pressure plate or weak diaphragm spring.

Judder as clutch is engaged

  • Clutch disc linings contaminated with oil or grease.
  • Clutch disc linings excessively worn.
  • Clutch cable sticking or frayed.
  • Faulty or distorted pressure plate or diaphragm spring.
  • Worn or loose engine or gearbox mountings.
  • Clutch disc hub or gearbox input shaft splines worn.

Noise when depressing or releasing clutch pedal

  • Worn clutch release bearing.
  • Worn or dry clutch pedal bushes.
  • Faulty pressure plate assembly.
  • Pressure plate diaphragm spring broken.
  • Broken clutch disc cushioning springs.
    Cooling system
    Overheating Insufficient coolant in system. Thermostat faulty. Radiator core blocked, or grille restricted . Electric cooling fan or thermoswitch faulty. Ignition timing incorrect . Inac ...

    Manual gearbox
    Noisy in neutral with engine running Input shaft bearings worn (noise apparent with clutch pedal released, but not when depressed).* Clutch release bearing worn (noise apparent with clutch ped ...

    See also:

    Opel Corsa Owners Manual. Rear fog light, Cruise control, Triple-Info-Display, Graphic-Info-Display, Color- Info-Display
    Rear fog light illuminates yellow. Illuminated when the rear fog light. Cruise control illuminates or flashes green. Illuminates Illuminates when the system. Fl ...