Opel Corsa B 1993–2000 Service and Repair Manual: Checks carried out on your vehicle's exhaust emission system

Petrol models

  • Have the engine at normal operating temperature, and make sure that it is in good tune (ignition system in good order, air filter element clean, etc).
  • Before any measurements are carried out, raise the engine speed to around 2500 rpm, and hold it at this speed for 20 seconds. Allow the engine speed to return to idle, and watch for smoke emissions from the exhaust tailpipe. If the idle speed is obviously much too high, or if dense blue or clearly-visible black smoke comes from the tailpipe for more than 5 seconds, the vehicle will fail. As a rule of thumb, blue smoke signifies oil being burnt (engine wear) while black smoke signifies unburnt fuel (dirty air cleaner element, or other carburettor or fuel system fault).
  • An exhaust gas analyser capable of measuring carbon monoxide (CO) and hydrocarbons (HC) is now needed. If such an instrument cannot be hired or borrowed, a local garage may agree to perform the check for a small fee.

CO emissions (mixture)

  • At the time or writing, the maximum CO level at idle is 3.5% for vehicles first used after August 1986 and 4.5% for older vehicles.

    From January 1996 a much tighter limit (around 0.5%) applies to catalyst-equipped vehicles first used from August 1992. If the CO level cannot be reduced far enough to pass the test (and the fuel and ignition systems are otherwise in good condition) then the carburettor is badly worn, or there is some problem in the fuel injection system or catalytic converter (as applicable).

HC emissions

  • With the CO emissions within limits, HC emissions must be no more than 1200 ppm (parts per million). If the vehicle fails this test at idle, it can be re-tested at around 2000 rpm; if the HC level is then 1200 ppm or less, this counts as a pass.
  • Excessive HC emissions can be caused by oil being burnt, but they are more likely to be due to unburnt fuel.

Diesel models

  • The only emission test applicable to Diesel engines is the measuring of exhaust smoke density. The test involves accelerating the engine several times to its maximum unloaded speed.

Note: It is of the utmost importance that the engine timing belt is in good condition before the test is carried out.

  • Excessive smoke can be caused by a dirty air cleaner element. Otherwise, professional advice may be needed to find the cause.
    Checks carried out with the vehicle raised and the wheels free to turn
    Jack up the front and rear of the vehicle, and securely support it on axle stands. Position the stands clear of the suspension assemblies. Ensure that the wheels are clear of the ground and that ...

    Fault Diagnosis
    Engine Engine fails to rotate when attempting to start Engine rotates, but will not start Engine difficult to start when cold Engine difficult to start when hot Starter motor noisy or exce ...

    See also:

    Opel Corsa B 1993–2000 Service and Repair Manual. Cooling system
    Overheating Insufficient coolant in system. Thermostat faulty. Radiator core blocked, or grille restricted . Electric cooling fan or thermoswitch faulty. Ignition timing incorrect . Inac ...


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