Opel Corsa B 1993–2000 Service and Repair Manual
Opel Corsa B 1993–2000 Service and Repair Manual
- Maintenance schedule
- Maintenance - component location
- Maintenance - introduction
- Maintenance procedures
- General description
- Compression test - description and interpretation
- Engine dismantling and reassembly - general information
- Valve clearances - adjustment
- Cylinder head - removal and refitting
- Cylinder head - overhaul
- Cylinder head and pistons - decarbonising
- Sump - removal and refitting
- Oil pump - removal and refitting
- Timing gear components - removal and refitting
- Pistons and connecting rods - removal and refitting
- Engine/transmission mountings - removal and refitting
- Camshaft and tappets - removal and refitting
- Crankshaft rear oil seal - removal and refitting
- Engine components - examination and renovation
- Engine lubrication system - general description
- General description
- Camshaft toothed belt - removal, refitting and adjustment
- Cylinder head - removal and refitting
- Camshaft - removal and refitting
- Cylinder head - overhaul
- Sump - removal and refitting
- Oil pump - removal and refitting
- Pistons and connecting rods - removal and refitting
- Crankshaft front oil seal - removal and refitting
- Crankshaft and main bearings - removal and refitting
- Engine components - examination and renovation
- Engine lubrication and crankcase ventilation systems - general description
- Engine - removal and refitting
- General description
- Camshaft toothed belt - removal and refitting
- Camshaft toothed belt tensioner and idler rollers - removal and refitting
- Camshafts - removal and refitting
- Cylinder head - removal and refitting
- Cylinder head - overhaul
- Sump and oil baffle plate - removal and refitting
- Oil pump - removal and refitting
- Crankshaft front oil seal - renewal
- Engine components - examination and renovation
- Engine - removal and refitting
- General information and precautions
- Cooling system hoses - disconnection and renewal
- Radiator - removal, inspection and refitting
- Thermostat - removal, testing and refitting
- Water pump - removal and refitting
- Radiator electric cooling fan - testing, removal and refitting
- Cooling system electrical switches - testing, removal and refitting
- Heater/ventilation system - general information
- Vents and grilles - removal and refitting
- General information
- Unleaded petrol - general information and usage
- Air cleaner housing - removal and refitting
- Fuel pump - testing, removal and refitting
- Fuel tank sender unit - removal and refitting
- Fuel tank - removal and refitting
- Accelerator cable - removal, refitting and adjustment
- Choke cable - removal, refitting and adjustment
- Carburettor - description
- 32 TL carburettor - adjustments
- 35 PDSI carburettor - adjustments
- 1B1 carburettor - adjustments
- 2E3 carburettor - adjustments
- Varajet ll carburettor - adjustments
- Carburettor - removal and refitting
- 32 TL carburettor - overhaul
- 35 PDSI carburettor - overhaul
- 1B1 carburettor - overhaul
- 2E3 carburettor - overhaul
- Varajet II carburettor - overhaul
- Inlet manifold - removal and refitting
- Exhaust manifold - removal and refitting
- Inlet manifold pre-heater (1.6 litre models with automatic transmission) - general information, removal and refitting
- Exhaust system - inspection, removal and refitting
- General information and precautions
- Air cleaner housing - removal and refitting
- Unleaded petrol - general information and usage
- Fuel injection system - general information
- Fuel system - depressurisation
- Fuel pump - removal and refitting
- Fuel injection system - testing and adjustment
- Single-point fuel injection system components (1.4 and 1.6 litre models) - removal and refitting
- Multi-point fuel injection system components (1.8 and 2.0 litre models) - removal and refitting
- Inlet manifold - removal and refitting
- Exhaust manifold - removal and refitting
- General information and precautions
- Battery - testing and charging
- Battery - removal and refitting
- Charging system - testing
- Alternator drivebelt - removal, refitting and tensioning
- Starting system - testing
- Starter motor - removal and overhaul refitting
- Oil pressure warning light switch/gauge sender - removal and refitting
- General information
- Ignition system - testing
- Contact breaker points - gap and dwell angle adjustment
- Contact breaker points - removal and refitting
- Condenser - testing, removal and refitting
- Distributor - removal and refitting
- Distributor - overhaul
- Ignition timing - adjustment
- Ignition HT coil - removal, testing and refitting
- General information
- Ignition system - testing
- Distributor - removal and refitting
- Distributor - overhaul
- Ignition timing - adjustment
- Ignition HT coil - removal, testing and refitting
- Ignition module (control unit) - removal and refitting
- General description
- Hydraulic system - bleeding
- Hydraulic pipes and hoses - renewal
- Front brake pads - renewal
- Rear brake pads - renewal
- Rear brake shoes - renewal
- Front brake disc - inspection, removal and refitting
- Rear brake disc - removal and refitting
- Rear brake drum - removal, inspection and refitting
- Front brake caliper - removal, overhaul and refitting
- Rear brake caliper - removal, overhaul and refitting
- Rear wheel cylinder - removal, overhaul and refitting
- Master cylinder - removal and refitting
- Pressure regulating valves - testing, removal and refitting
- Brake servo vacuum hose and non-return valve - renewal
- Vacuum servo unit - testing, removal and refitting
- Brake pedal - removal and refitting
- Handbrake cable - removal and refitting
- Handbrake lever - removal and refitting
- Handbrake shoes (rear disc brake models) - renewal
- Anti-lock braking system (ABS) - general information
- Anti-lock braking system (ABS) components - removal and refitting
- General information
- Front suspension strut - removal and refitting
- Front hub bearings - renewal
- Front suspension strut - overhaul
- Front suspension control arm - removal and refitting
- Control arm bushes - renewal
- Front anti-roll bar - removal and refitting
- Rear hub bearings - adjustment
- Rear hub - removal and refitting
- Rear shock absorbers - removal and refitting
- Rear anti-roll bar - removal and refitting
- Rear springs - removal and refitting
- Rear axle assembly - removal and refitting
- Rear axle mounting bushes - renewal
- Leaf spring rear suspension components (Astramax) - removal and refitting
- Steering wheel - removal and refitting
- Steering column - removal and refitting
- Steering lock cylinder and ignition switch wiring block - removal and refitting
- Tie-rod balljoints - removal and refitting
- Steering rack bellows - removal and refitting
- Steering damper - removal and refitting
- Steering gear - removal and refitting
- Power-assisted steering - bleeding
- Wheel alignment and steering angles - general information
- General information
- Minor body damage - repair
- Bonnet - removal and refitting
- Front trim panel - removal and refitting
- Rear trim panel - removal and refitting
- Front wing - removal and refitting
- Wind deflector - removal and refitting
- Door inner trim panel - removal and refitting
- Door - removal and refitting
- Front door lock cylinder - removal and refitting
- Window lifting mechanism - removal and refitting
- Tailgate - removal and refitting
- Boot lid and torsion rods - removal and refitting
- Rear quarterlight (opening type) - removal and refitting
- Exterior rear view mirror components - removal and refitting
- Front seat - removal and refitting
- Head restraints - removal and refitting
- Rear seat - removal and refitting
- Centre console - removal and refitting
- Seat belts - general
- General information
- Electrical fault finding - general information
- Fuses and relays - general information
- Switches - removal and refitting
- Clock - removal and refitting
- Instrument panel - removal and refitting
- Speedometer cable - removal and refitting
- Bulbs - renewal
- Headlamp/direction indicator lens assembly - removal and refitting
- Headlamp beam adjustment - general information
- Trip computer - general information and component renewal
- Central locking system - general information and component renewal
- Tailgate contact pins and plate - removal and refitting
- Wiper blades and arms - removal and refitting
- Windscreen wiper motor and linkage - removal and refitting
- Rear window wiper motor - removal and refitting
- Windscreen/rear window washer system - general information
- Check control system - general information
- Radio/cassette unit - removal and refitting
- Loudspeakers - removal and refitting
Routine maintenance and servicing
OHV engine
OHC engines
DOHC (16-valve) engine
Cooling, heating and ventilation systems
Fuel and exhaust systems - carburettor models
Fuel and exhaust systems - fuel-injected models
Starting and charging systems
Contact breaker ignition system
Electronic (breakerless) ignition systems
Braking system
Suspension and steering
Bodywork and fittings
Body electrical system
Wiring diagrams
Reference
Vehicle data recording
and privacy
Event data recorders
The vehicle has a number of
sophisticated systems that monitor
and control several vehicle data.
Some data may be stored during
regular operation to facilitate repair of
det ...
Routine maintenance and servicing
Vauxhall Astra/Belmont maintenance schedule
The maintenance intervals in this manual are provided with the assumption
that you, not the dealer, will be carrying out the work.
These are the minim ...
See also:
Opel Corsa B 1993–2000 Service and Repair Manual. Fuel pump - testing, removal
and refitting
Note: Refer to the warning note in Section 1
before proceeding.
Testing
1. To test the fuel pump on the engine,
disconnect the outlet pipe which leads to the
carburettor, and hold a wad of rag ov ...
